Overview
The Fireproof Phenolic Compact Board from Eco Materials Lab (MKH) is a high-strength, self-supporting structural panel engineered specifically for high-traffic commercial toilet cubicles and sanitary partitions. Produced under high pressure and temperature, this solid core laminate features exceptional density, impact resistance, and certified fire retardancy. With zero compliance risk and lab-verified durability, it provides an airtight, waterproof, and structural solution for modern commercial washrooms, schools, airports, and public facilities.
Key Features
- Certified Fire Retardancy: Engineered to meet international fire safety codes, ensuring reliable performance in commercial building inspections.
- 100% Waterproof & Moisture-Proof: Solid core construction resists swelling, delamination, and warping in high-humidity restroom environments.
- High-Strength Structural Integrity: Excellent impact, scratch, and structural load resistance, minimizing maintenance costs in high-traffic public areas.
- Antibacterial & Easy to Clean: Non-porous surface treatment prevents bacteria growth and allows effortless removal of graffiti and harsh cleaning agents.
- Pre-Machined Compatibility: Easy to drill, tap, and route to fit standard toilet cubicle hardware (hinges, indicators, and support legs).
Specifications
| Property / Item | Specification & Value |
|---|---|
| Product Category | High-strength structural panels |
| Thicknesses | 3-25mm all available |
| Standard Sheet Sizes | 4’x8′ (1220x2440mm), 4’x10′ (1220x3050mm), 5’x6′ (1525x1830mm), 5’x10′ (1525x3050mm) |
| Core Material | Phenolic resin-impregnated kraft papers + Melamine treated decorative paper |
| Density | ≥ 1400 kg/m³ |
| Surface Finish Options | Matte, Suede, Texture, Glossy, Solid Colors, Woodgrain (Confirm availability) |
Recommended Applications by Environment
- Commercial Washrooms: Ideal for toilet cubicle doors, pilasters, and divider partition panels.
- High-Humidity Zones: Public shower cubicles, changing room lockers, and swimming pool vanity tops.
- Public Infrastructure: Heavy-duty wall linings and partition systems in airports, train stations, and shopping malls.
- Educational & Healthcare Facilities: Institutional school restrooms and hospital laboratory countertops requiring high hygiene standards.
Notes: Actual performance and inspection compliance depend on local building codes and specific installation hardware. For high-rise commercial projects, please verify localized fire certification requirements with our technical team prior to shipment.
Technical Details, Fabrication & Safety
- Cutting & Tooling: Use carbide-tipped or diamond-tipped (PCD) saw blades for clean, chip-free edges due to the high density of phenolic boards.
- Edge Treatment: No edge banding is required. Bevel or sand exposed edges smoothly; apply mineral oil to achieve a dark, clean, and polished finish.
- Fastening Guide: Pre-drilling is mandatory before screw fixation. Drill holes 0.5mm larger than the screw diameter to allow for minor thermal expansion.
- On-Site Safety: Wear appropriate dust masks, safety goggles, and protective gloves during cutting and drilling processes to handle high-density composite dust.
- Acclimatization: Store panels flat in a dry, ventilated environment for at least 48 hours before fabrication to stabilize moisture content.
B2B Project Support & Customization
- Drawing Optimization: Send us your architectural layout or CAD drawings; our engineering team will optimize panel cutting schedules to reduce material waste.
- Hardware Integration: Optional pre-machining and pre-drilling service available according to your toilet cubicle hardware specification sheets.
Package & Accessories
- Standard Export Packing: Heavy-duty fumigated wooden pallets with protective corners and plastic film wrapping.
- Optional Support: Matching stainless steel (304/316) or nylon toilet cubicle hardware kits (hinges, locks, indicator latches, feet) available for one-stop sourcing (TBD).
